STAR™ Degassing System
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The STAR™ is a mobile degassing unit for aluminium foundries and diecasters.
How Pyrotek’s Rotary Degassing/Fluxing Systems Work:
In spinning-rotor degassing/fluxing systems, a metered amount of inert gas or flux is injected into the molten aluminium, through the rotating graphite shaft and patented STAR rotor. The STAR rotor shears the inert gas into tiny bubbles and disperses them evenly throughout the melt. Unwanted hydrogen gas and non-metallic inclusions are attracted to the inert gas bubbles and rise to the surface. The flux injection allows a steady flow of flux below the metal line which promotes oxide entrapment.
The combined effect of gas injection and fluxing helps improve the quality of aluminium alloys and reduces operating costs.
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Available models of degassing and fluxing units
- STAR 240 small crucible degasser
- STAR 1000 hoist degasser
- STAR 2000 mobile degasser
- STAR 2500 mobile degasser & fluxer
- STAR 3000 fixed degasser
- STAR 3500 fixed degasser & fluxer
- FIM5 mobile lance degasser & fluxer / cleaner
Features of the STAR equipment
- Control panel is a compact 16" x 24" NEMA enclosure
- Simple disconnect for lockout
- Safety features incorporated for operator safety
- PLC settings provide repeatable results
- Efficiently uses either nitrogen or argon
- Variable speed drive and inert gas flow control allows for optimum settings
- RPM readout
- Standard industry components
- Stainless steel hose/cable sheathing for maximum protection and neatnes
- Hydraulic powered lift for smooth, trouble-free operation
- Rugged construction, vibration, shake, flexure-free operation with robust column construction
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Advantages of degassing and fluxing
- Improves casting quality by reducing oxides and hydrogen
- Reduces the loss of aluminium in the dross removal process
- Reduces oxide buildup on furnace walls
- Reduces loss of flux through furnace emissions
- Efficiently uses flux, and nitrogen or argon inert gas
- Overcomes problems associated with traditional powder fluxes
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